Skip to main content

TYPES OF LUBRICANTS USED FOR PHRMACEUTICAL MACHINES.




Lubricants are used to minimize the faction between the moving surfaces of the machines. Fraction may cause the heating of the moving parts. It also helps to minimize the load on the machine and rust. Generally lubricants are prepared with organic and synthetic compound those are not permitted in pharmaceuticals.


There are many moving parts in compression machine, packing machines, coating machine, colloid mill, rapid mixer granulator etc. those are required to be lubricated time to time. Leakage of lubricants is a major problem in pharmaceutical manufacturing that can cause contamination in drug products. In sterile production this lubricant may cause microbial contamination in product. There is a chance of mixing the lubricants with the products that is not acceptable by the regulatory agencies. Therefore, a suitable lubricant is required for pharmaceutical manufacturing machines. Food grade lubrication oils are used for lubrication in pharmaceuticals those are permitted by regulatory agencies. These lubricant must have ISO21469 certification and manufacturer must have National Sanitation Foundation (NSF) H1 registration for the product.
Generally synthetic food grade pharmaceutical lubricants containing polyalhaolenin oil (PAO) or polyalkylene (PAG) and can be used at extreme temperatures also. Silicon oils with high viscosity are also used.
Different Grades of Lubricants:
According to United States Department of Agriculture (USDA), lubricants have following three categories.
A. H1 Lubricants: These are food grade lubricants and used for lubricating the equipments where are chances of contact with food or drug products. These lubricants must contain the ingredients listed in 21CFR part 178:3570.
B. H2 Lubricants: These are used to lubricate the parts of machines those do not have chance of contact with product. The ingredients for these lubricants are not listed but should not contain heavy metals like lead, cadmium and arsenic.
C. H3 Lubricants: These are edible oils those are soluble and used in transportation equipments like trolleys.

Following things should be verified before using the food grade lubricants:
1. Material Safety Data Sheet (MSDS) for pharmaceutical lubricants should be available.
2. Chemical composition of the pharmaceutical lubricants should be according to the 21 CFR part 178:3570.
3. Certificate of Analysis must be available for the purchased lot.
4. Pharmaceutical lubricants should be tested for disburden.
5. Pharmaceutical lubricants should not be expired because it may come in contact with product.

Popular posts from this blog

Disintegration Time for tablets as per IP, BP and USP

Disintegration Time:- Uncoated Tablet NMT 15 min, in water with Disc 37 0 C ± 2 0 C Coated Tablet NMT 30 min, In water with Disc for Film Coated Tab , and NMT 60 min Other than Film coated tablet Enteric Coated Tab Intact for 2 hr in 0.1 N HCl & disintegrate within 1 hr in Mixed 6.8 Phosphate buffer. According to USP 2 hr in Simulated gastric fluid, then in Simulated Intestinal Fluid. Dispersible/Soluble Within 3 min in water at 25 0 C ± 1 0 C ( IP ) & 15 – 25 0 C ( BP ) Orodispersible Within 1 min Effervescent Tab 5 min in 250 ml water at 20 – 30 0 C ( IP ) & 5  min in 200 ml water at 15-25 0 C ( BP ) Buccal & Sublingual Not Applicable but dissolve within 15 – 30 min. DT Apparatus:- Mesh Apperture:- 2mm (#10), Cycles:- 28 – 32 cycles/min, 50 – 60 mm distance from bottom & top, Temp of water 37 0 C ± 2 0 C. If 1 or 2 tabs fail, repeat for 12 tabs. Click to Buy Here

Weight variation limit for tablet and capsule.

Weight Variation Limits:- 1) For Tablets  IP/BP.                           Limit.                          USP 80 mg or less.             10%                     130mg or less  80 mg to 250mg.       7.5%               130mg to 324mg 250mg or more.          5%               More than 324mg 2) For Capsule:- IP Limit Less than 300mg 10% 300mg or More 7.5%

Basics and use of HVAC system in pharma

HVAC is an essential aspect in pharmaceutical industry as factors like temperature, relative humidity and ventilation have a direct impact on the quality of the pharmaceutical product. The designing of the HVAC should be sorted out while design concept of facility is in progress as it is linked to the architectural layouts like air locks, doorways and lobbies. Once the HVAC system is properly designed and installed it not only helps to create the required room pressure differential cascades but also prevents the cross contamination. Basically an HVAC system works by transferring the heat and moisture into and out of the air and controls the level of the air pollutant either by removing them or diluting them to a particular level. TECHNOLOGY OVERVIEW: HVAC system varies according to the size and installation capacity within a facility but the basic components remain almost the same. LAYOUT OF A TYPICAL BASIC HVAC SYSTEM HEATING SYSTEM: The heat source is either a furnace or ...