Monday, August 20, 2018

Types of granulation in tablet formulation

TYPES OF GRANULATION
Granulation can be achieved by three method as follows :-
1. Direct compression   
      Crystalline substance like sodium chloride, sodium bromide may be compressed directly. The vast majority of medicinal agents are rarely so easy to tablet, direct compression material should posses good flow and compresibility and must be inert, tasteless, able to disintegrate and inexpensive.
Method
(Drug + filler + disintegrant + lubricant + glidant ) all are blend directly after sifting through Viber sifter and compressed


2. Dry Granulation
   It is used in situations where effective dose of a drug is too high for direct compaction and the drug is sensitive to heat, moisture, or both which preclude wet granulation. This is also called slugging method.
Method
A.      (Drug + filler + lubricant) All are.       blend then precompression done and     after that   comminution done
 
 B.  (glidant + lubricant + disintigrant)  sizing then blend with A

3. Wet Granulation
  Wet granulation forms the granules by binding the powders together with an adhesive, instead of by compaction. Liquid bridge are developed between particles, and the tensile strength of these bond increase as the amount of liquid binder added is increased. A drying process is required in all wet granulation to remove the solvent and to reduce the moisture content. After drying granulation is screened again, followed by compression.

Schematic drawing of All types granulation

Friday, August 17, 2018

THIN LAYER CHROMATOGRAPHY

THIN LAYER CHROMATOGRAPHY

Introduction
Thin layer chromatography (TLC) is a technique in which a solute undergoes distribution between two phases, a stationary phase, acting through adsorption and a mobile phase in the form of liquid.

The adsorbent is relatively thin, uniform layer of dry, finely powdered material applied to glass, plastic or metal sheet. Glass plates are most commonly used. Separation may also be achieved on the basis of partition or a combination of partition and adsorption, depending on a particular type of support, its preparation and its use with different solvent.

Identification can be effected by observation of spots of identical Rf value and about equal magnitude obtained respectively, with an unknown and reference sample chromatograph on the same plate.

Apparatus required

Flat  glass plates of appropriate dimensions.

b)  An aligning tray or plate surface on which the plates can be aligned and                              rested  when coating substance is applied .

c) An adsorbant or coating substance consisting of finely divided adsorbant                             material, normally 5 µm to 40 µm in diameter. A variety of coating                            materials are available, but Silica gel is most frequently used. The adsorbent may contain fluorescing matter to help in visualizing spots that absorb                             ultraviolet light.

A spreader, which when moved over the glass plate, will apply a uniform layer of adsorbent, of a uniform thickness, usually between 150 to 250 µm.

A storage rack to support the plates during drying and transportation.
                 
The apparatus described above are essentially required for the preparation of TLC plates. Ready to use TLC plates are commercially available, which may be used.

f) A developing chamber that can accommodate one or more plates and can be properly closed .

g) Graduated micro pipettes capable of delivering quantities.

h) A reagent sprayer that will emit a fine spray and will not itself be attacked by the reagent.

i) A viewing cabinet, fitted with ultra-violet light, suitable for observation at short (254 nm) and long (366 nm) ultra-violet wavelengths.



Precautions 

The spot must be applied by holding the micro pipette as erect as possible, which avoids undue spreading of the spot and ensures a compact spot, usually 2 to 3 mm in diameter.

The syringes must be cleaned thoroughly, prior to spotting .

Use dedicated syringes, wherever feasible; especially for spotting impurities.

For developing solvents chromatographic grade solvents must be used, which avoids unwanted impurities being introduced on the plate.

All solutions for TLC including the mobile phase must be freshly prepared. TLC solvents may be kept separately to avoid accidental contamination.

If the mobile phase consists of more than two solvents, the solvents must be mixed in the order mentioned, keeping the volume recommended, as accurate as possible.

Unless unsaturated conditions are prescribed the developing chamber must be saturated with the developing solvent, prior to placing the TLC plates in the chamber.

h)  The developing chamber is lined with sheet of filter paper which dips into the       solvent in the base of the chamber which ensures complete saturation of the chamber with solvent vapour.

i) The developing chamber may be covered by a black cloth or Aluminum foil in case of spotting of light sensitive materials. The developing chamber  must be placed on   a firm surface, away from turbulence and use of acids; since these factors tend to spoil the plates. The developing chamber must be of good quality, having a flat bottom to ensure uniform flow of mobile phase.

Before and after spotting, the TLC plate must be inspected for any unwanted spots. The edges of the plate may be cut and rounded up for uniform movement of the mobile phase. The TLC plates must always be handled by holding at the edge, to avoid finger prints on the surface. The plates must be placed in an erect fashion in the developing chamber; which must always be covered.

Cutting of the pre-coated full plates into half plates or quarter plates, must be avoided as far as possible. It is a good practice to always use a full plate.

I)  A narrow strip of coating substance, about 5 mm wide is usually removed from the vertical side of the TLC plate, to prevent accidental loss of the spot near the edge of the plate. In the case of ready to use plates, the narrow strip of coating substance is already removed.

m) The plates after preparation must be protected from moisture and used within three days of preparation. At the time of usage, the plates may be dried.

n) For drying of applied spots, during spotting a gentle current of air or nitrogen is used. Use of hot air from hair dryers must be avoided as the degradation of the spot, may be inadvertently introduced. The spotting must be carried out at least two cm from the bottom of the plate, to avoid direct contact with the mobile phase.





0) The spraying with reagent for development of the spot must be carried out uniformly over the plate. The spray must never be directed for a long time on a portion of the plate, as it results in localised darkening of the TLC plate.

p) The plates after spotting may be wrapped in Aluminium foil and than placed in            a polybag for future reference. It is a good practice to calculate and record the Rf value of experimental spot and standard spot, during the identification test.

Quantitative evaluation -The identification of the raw material is deemed to be satisfactory, if the Rf value of the experimental spot and the standard spot is identical.

In case of degradation products which are denoted by secondary spots; these are compared with main spots of diluted samples (0.5, 1.0 or 2.0 %). These secondary spots are required to be not more intense than the main spot obtained from lower dilution of the parent compound. If more than one secondary spot is observed, the individual intensities of  the secondary spots can be compared with the main spots of lower dilutions and can be added to get a rough idea of degradation products or related substances. 

Advantages -

The technique is simple and less expensive.

It is one of the most important techniques used in stability indicating methods and gives ready information regarding degradation products.

It is useful technique for identification of the raw material, when compared to           an authentic standard.

Disadvantages 

The method is not quantitative.

In absence of availability of impurities for spotting, degradation products cannot be identified.

c) The precision and accuracy depends on the technique employed by an individual and hence can vary substantially from person to person.

Note :
Recent changes in the practice of TLC have, however resulted in improved performance both in terms of separation and quantitative measurements. These developments are referred to as High Performance Thin Layer Chromatography (HPTLC), which has combined HPLC techniques with TLC, to give quantitative measurements of high precision.

Wednesday, May 30, 2018

Polarimeter - introduction, Defination, apparatus and precautions for use in details

POLARIMETRY

Introduction
The electric fields associated with the beam of monochromatic light, vibrate in all directions perpendicular to the directions of propagation of light. Certain crystalline materials have different refractive indices for light, whose field vibrates parallel or perpendicular to the principal plane of the crystal. As a result, a Nicol prism constructed of this material transmits only light whose electric field oscillates in one plane. Optical activity concerns with the interaction of such plane polarised light with certain materials, particularly solutions of some organic compounds.

When a plane polarised light passes through a medium, it is retarded to an extent indicated by the refractive index of the medium. When the later is optically inactive, both circularly polarised components are retarded to the same extent and the beam emerges from the medium, polarised in the same plane as the incident beam. If the medium is optically active, the components are retarded to different extents and the beam emerges from the medium still plane polarised; but with the plane of polarisation inclined at an angle to the plane of polarisation of the incident beam. If the plane of polarisation is rotated clockwise, the substance is termed 'dextrorotatory', while if the plane of polarisation is rotated anticlockwise, the substance is termed 'laevorotatory'. Dextrorotation is designated (+) and laevorotation is designated (-).

Definitions

a) Optical Rotation : Optical rotation, unless otherwise specified, is measured at the wavelength of the 'D' line of Sodium (wavelength = 589.3 nm), at 25°C, on a layer 1 dm thick. It is expressed in degrees.

b) The specific optical rotation : The specific optical rotation of a liquid substance is the angle of rotation of the plane of polarisation at the wavelength of the 'D' line of Sodium, measured at 25°C unless otherwise specified, calculated with reference to a 1 dm thick layer of liquid and divided by the specific gravity of the liquid at 25°C.

The specific optical rotation of a solid substance is the angle of rotation of the plane of polarisation at the wavelength of the 'D' line of Sodium, measured at 25°C unless otherwise specified, calculated with reference to a 1 dm thick layer of a solution containing one gm of the substance per ml. The specific optical rotation of a solid is always expressed with reference to a given solvent and concentration.

Apparatus
The apparatus for measurement of rotation of a compound is known as the, Polarimeter.

It Consist of following parts

a) Light source -The source of light is usually Sodium vapour lamp, which emits monochromatic light.

b) Polariser - The polariser consists of a fixed Nicol prism at one end to convert ordinary light into plane polarised light.

c) Sample compartment -In this compartment the sample is placed in 1 dm or 2 dm tube. In the case of solids, a suitable solution is made, through which the plane polarised light is passed.

d) Analyser - The analyser consists of a movable Nicol prism, with a scale marked off in degrees. This is placed at the other end of the polarimeter.



e) Eye piece -The eye piece is placed at the analyser end.

Calibration -The polarimeter is calibrated using a solution of previously dried Sucrose and measuring the optical rotation in a 2 dm tube at 25°C for concentrations ranging from 10% w/v to 50% w/v.

The angle of rotation is as given in following table :

Concentration.   Angle of rotation
 g /100ml.            at 25°C

10.0       -             13.33°

20.0        -            26.61°

30.0.       -            39.86°

40.0        -            53.06°

50.0.       -            66.23°


Alternatively a quartz control plate with known optical activity can be used for calibration.

Precautions
The accuracy and precision of optical rotation measurements can be increased, if following precautions are taken

a) The instrument must be in a good condition. The optical elements must be very clean and in exact alignment.

b) Specific attention should be paid to the temperature control of the solution and the polarimeter.

c) Five consecutive readings are taken and the mean of these five readings is used for calculations to improve precision.

d) Polarimeter tube must be filled in such a way as to avoid air bubbles.

e) For tube with removable end plates fitted with gaskets and caps, the end plates must be tightened to ensure a leak proof seal between the end plate and the body of the tube.

f) For substances with low rotatory power, the end plates should be loosened and tightened again after each reading.

g) Spillage of the sample must be avoided.

h) The tube having the sample must be thoroughly cleaned. Liquid and solution of solids must be clear. 

Wednesday, May 16, 2018

CAPA in Pharmaceutical Industry – Complete Guide for Pharma Professionals

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